Present Day Orbital Welding

Orbital welding is a specialized type of welding and will require the employment of the correct equipment to be sure the job is completed properly. Orbital welding is a process that has existed for more than 50 years and has been used primarily within shipping and offshore industries. The primary use for this style of welding is in permanently joining parts of pipe together, though it does have various other applications. Whilst it is a job that could be carried out by traditional welding techniques, through utilising orbital welding it may be completed more efficiently and lower the burden on labour. Because of this such techniques are invaluable in modern day industries.



The process of orbital welding works by stabilizing the component in a stationary position whilst the arc moves around the piece in a continuing circular motion. You will discover components of the orbital welding equipment that might differ based on the particular use for example the arc length, the pulse frequency of the current, the speed, inert gas shielding, subject and filter material, weld preparation and thermal conductivity. However all such welding equipment will have a controller and a power source, a welding head plus a wire feed mechanism.



Orbital welding has proved to be valuable across a wide spread of industries for example food processing, pharmaceuticals, chemical engineering, automotive engineering, biotechnology, shipbuilding and aerospace engineering. Specific projects have been the development and construction of power station and offshore platforms.



The key advantage that orbital welding presents over conventional welding techniques is that it's consistency creates a uniform join. Therefore the joins are of a excellent quality and meet the expected safety standards. Moreover, using orbital welding equipment ensures that problems reaching certain components using conventional welding techniques are removed, creating a join of a much higher quality in limited spaces. The process of orbital welding requires a lot less human intervention making sure it doesn't just reduce the burden on the welder but also means there is a smaller risk of error. Although the welder is obviously required to operate the machinery, the extent of input needed is noticeably reduced.



Orbital welding is among many forms of specialist welding equipment that also include seam welders, tig welders, mig welders, spot welders and stud welders. Prior to purchasing any welding equipment you will need to know in what function each specialist piece of equipment forms best. Whilst equipment used for traditional welding processes is versatile it might not be suitable for all welding jobs. If your business depends on welding processes it's worth the money to purchase top quality equipment which can reduce the level of manpower required and guarantee a good uniform finish . Whilst welding equipment is accessible to buy, either new or used, it can also be leased, but however you intend to acquire welding equipment make sure it is good quality and up to the job in hand.

This article was written by R. Deans on behalf of Westermans International, expert suppliers of orbital welding equipment. For more information on orbital welding equipment please visit westermans.com.